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Buying guide

Void fill in India: kraft paper vs bubble vs nothing

The cheapest void fill in India is usually a smaller box — use kraft paper to brace light gaps, bubble wrap for abrasion-prone surfaces, and shredded paper for gift presentation; never buy a huge carton and “fill the rest” if a snug stock size exists.

Updated 11 Sept 2026 · PackWorks By Velun, Karnal

Hierarchy that saves money

1) Downsize the carton. 2) Orient the product so it cannot gather speed inside. 3) Add the lightest fill that stops movement. 4) Only then step up ply. Most claim photos show a half-empty box, not a missing bubble wrap brand.

Pick a fill with intent

Match the failure mode. Rattle and corner hits need bracing. Cosmetics scuffing need surface protection. Hampers need presentation.

FillBest forWatch-outs
Nothing (snug fit)Apparel accessories, books, fitted electronics shellsOnly if nothing can move
Kraft / tissue paperLight bracing, eco look, low weightNot enough for glass on long lanes
Bubble wrapBottles, frames, coated finishesAdds volume — resize box after wrapping
Shredded paperGifts, colour mailers, hampersMessy for high-speed pack benches
Corrugated pad / sheetHeavy bases, layering, DIY dividersCut to size; see sheets guide

Monsoon and weight

Paper fills soak if the carton floods — combine with a poly overbag on wet lanes. Bubble does not add stacking strength. Neither fill fixes a wet 3-ply under a pallet; that is a ply and handling problem.

Cost the fill

Weigh ten packed orders. If fill pushes you across a courier slab, try one stock size down with less air. PackWorks stocks shredded colours for gifting and corrugated sheets for pads — add them on the same GST invoice as the carton.

FAQ

Questions this guide answers

Is thermocol still OK?

Many brands avoid it for mess and optics. Corrugated pads and paper usually suffice for domestic e-com if the box fits.

Do I need fill in a colour mailer?

If the product fits the depth, no. For hampers, shredded paper is the presentation layer.

Will fill reduce volumetric weight?

No. Fill sits inside the outer dimensions couriers measure. Only a smaller outer carton reduces volumetric kilograms.